Quote (FloraFreak @ Jan 7 2012 10:28pm)
hold piece in place, and then scored the table with a razor.
then it was all free hand routing with a 1/8th router bit, I would have used a 1/16th for the edges, but no one had it.
When I used to work for a cabinet shop, we would cut the patterns out from about an inch and a half thick planks with a bandsaw
then we would glue fairly thick, yet still bend-able tin strips around the edge of the cutout. the tin stips would extend a little less than a quarter of an inch from the wood
Making basically wood cookie cutters. we used a knife sharpener on the tin before hand to give it a blade kinda.
We would drill a hole in the center of the "cookie cutter" and just nail it to whatever we were putting inlays in and hit it with a small sledge
Then chisel it out. It worked pretty well, and we could reuse the cookie cutters on other stuff.
Really dense hardwoods, it doesn't always work.